Porcelain Insulator Manufacturing Industry. Production of Ceramic Electrical Insulator

Electric Insulator Market worth $13.34 billion by 2023

An insulator is a material that does not conduct electrical current. Insulating materials include paper, plastic, rubber, glass and air. Vacuum is also an insulator, but is not actually a material. Most electrical conductors are covered by insulation. Magnet wire is coated with an extremely thin layer of insulation so that more turns or larger wire may be used in the winding of transformers etc. Insulators are generally rated at hundreds of volts, but some that are used in power distribution are rated as high as hundreds of thousands of volts. Insulators support and/or keep electrical conductors from making unintended contact with each other.

Insulator made by hard paste of Porcelain is also known as true porcelain insulator. Out of all the wide varieties of ceramics & true porcelain is the hardest, the most durable – which is one of the reasons porcelain insulator are largely replaced glass insulators.

Advantages of Porcelain Insulators:

·         Environmental friendly. At its disposal, the porcelain insulator is not dangerous waste

·         In comparison to the polymer, electrical strength of porcelain is higher: 25+ kV/mm v. 20 kV/mm at the polymer

·         The porcelain insulator has demonstrably higher resistance to degradation of the surface, does not degrade or carbonate during charges; the conductive path is created very slowly in comparison of the surface of a composite-material insulator

·         The ceramic material is resistant to rodents, termites, birds and other animals capable of compromising the integrity of polymers

·         The porcelain insulator has a wide scope of application: Contactors, disconnections, equipment transformers, condensers, and grommets also with extreme surface, atypical insulators (filters)

·         The porcelain insulator is suitable for extreme hot/cold changes in the environment. It is suitable for environments with dust, salt and high moisture, or for combination of all of the above

·         The ceramic material offers very high mechanical strength under pressure and hardness

·         The design is modified to suit the environment

Market Outlook

The demand for porcelain & ceramic insulators in India is experiencing rising demand due to various driving factors which, in turn, have been instrumental in providing immense opportunities to manufacturers to grow and operate in the market lucratively. Growing Indian economy is having a strong impact on the Indian porcelain & ceramic insulators market. Apart from the large and established players, a number of local players operate in the market. Moreover, demand for ceramic insulators is high in India owing to their easy availability and cost effectiveness.

Indian Electric Insulator Market

India Electric Insulators Market size was valued over USD 300 million in 2017 and is set to expand over 7% by 2024. Increasing investments toward the modernization of aging grid infrastructure along with rapid urbanization will drive the India electric insulators market. Rising investments for the expansion of electric networks along with investment targets supporting the complete value chain of power transmission, generation, and distribution will further propel the industry dynamics.

India transformers electric insulators market will witness growth on account of escalating electric infrastructure spending coupled the ongoing industrial expansions being carried out in the country. Increasing investments made by government authorities for the reduction of transmission losses will further complement the industry growth.

Global Electric Insulator Market

The electric insulator market is expected to expand at a moderate rate during the forecast period, 2018 to 2023. The rapid growth and increasing investments in the transmission and distribution sector and for the up-gradation of aging grid infrastructure, to establish a sustainable electricity network, is expected to boost the electric insulator market. Increasing demand for smart grids, along with stringent policies for energy efficiency, is expected to have a good impact on the electric insulator market. Technological developments in the emerging economies like China, Japan, and India, coupled with the government initiatives for energy efficiency to obtain a reliable and efficient grid infrastructure, along with rapid urbanization, is expected to further drive the electric insulator market.

The ceramic insulator market is expected to witness a good growth during the forecast period, owing to its increasing applications in various industrial sectors and rural areas. Rapid development in technology is leading to the adoption of ceramic insulators in several transmission lines, because of their light weight and good mechanical strength to weight ratio. Increasing focus toward railway projects in countries, such as India, is expected to boost the demand for ceramic insulators market.

Refurbishment of old transmission and distribution lines, along with new electrification projects are some of the factors driving the growth of the ceramic insulators market, over the forecast period.

Increasing investments in T&D networks, refurbishment of the existing grid networks, and growing adoption of renewable energy sources across the globe are likely to drive the electric insulator market.  Increasing investments in smart grid projects and growing demand for HVDC transmission projects can lead to opportunities in the electric insulator market.

The low voltage segment led the electric insulator market in 2017 as these types of insulators are mostly used in residential applications and across various industries such as chemical plants, food & beverage, cement, steel manufacturing, and other industries. Increasing industrialization and urbanization is one of the major drivers for the growth of the low voltage segment during the forecast period. Factors such as increasing demand for electricity, rising power generation capacity, and increasing usage of renewable sources to generate electricity are expected to boost the demand for the low voltage segment.

The ceramic insulator market is expected to witness potential growth, owing to increasing applications of ceramic insulators in various industrial sectors and rural areas. With rapid development in technology, several transmission lines are expected to adopt ceramic insulator products as they are light weight and have higher mechanical strength-to-weight ratio. Increasing focus towards railway projects in emerging countries, such as India, which have the most rail lines in the world is expected to boost the demand for ceramic insulators in electrical and thermal insulation. Moreover, an increase in the development of smart grids in North America and Europe is expected to drive the demand for ceramic insulators over the forecast period. Renovation and remodeling of old transmission and distribution lines along with new electrification projects are some of the factors driving growth of the ceramic insulators market over the forecast period.

Based on the geographic segmentation, the ceramic insulator market is anticipated to remain prevalent in the Asia-Pacific region, which includes countries, such as India and China. This can be attributed to increasing construction activities and electrification provided for rural development. Also, high temperature is a problem in tropical areas where thermal insulation could be the solution for high voltage transformers. Thus, such regions are projected to emerge as lucrative prospects for the ceramic insulator market over the forecast period.

Few Indian Major Players are as under:

·         Sampat Ceramics Private Limited

·         CJI Porcelain Pvt. Ltd.

·         Aditya Birla Insulators

·         Bikaner Porcelain Private Limited

·         Jaipuria Brothers Trans Electrical Private Limited

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